Finish Technology and Process Improvements

Elevating our finish process.

We’re elevating expectations in every facet of our products and process. Our finish upgrades ensure a consistent, attractive appearance across products, help prevent defects, and improve customer satisfaction. The following is a checklist of changes to help Yorktowne deliver on our promises. Always.

Update

Updated pour-down processes to ensure color accuracy.

WHY IT MATTERS

Updating the pour-down process improves color accuracy in cabinetry by providing a more consistent and uniform application of color or finish, resulting in:

A more controlled application
Minimization of imperfections
Ensured even application
Optimized layering of finish "steps"
Reduced instances of human error

Update

Onsite sprayer training conducted by Sherwin-Williams (our finish formulator).

WHY IT MATTERS

Training will be delivered directly from our manufacturer partner, providing insight and guidelines for using the finish. This will positively impact quality, efficiency, consistency, and, most importantly, improve the final result of the process. This requirement will enhance:

Sprayer technique, reducing streaks, drips, and uneven coverage
Paint efficiency, creating less waste and reducing overspray
Consistency, quality, and error reduction through direct training
Our commitment to continuous improvement through an empowered workforce

Update

Hue test requirement for all color auditors.

WHY IT MATTERS

Not all humans see color exactly alike. By creating and requiring a "color test,” we are essentially calibrating our auditors. This helps:

Create accurate and consistent color throughout the production process
Eliminate color discrepancies by reducing subjectivity
Ensure the final product aligns with customer expectations and specifications

Update

New corporate finish quality management system.

WHY IT MATTERS

Exceptional "Finish Master Standards" is our target. It will take more than tools and process improvements — it will also require constant measurement and monitoring. Our controlled and measured process will outline:

Frequency
Extent
Necessary intervals
Specific criteria for maintaining finish standards
More

Update

Quarterly finish reviews.

WHY IT MATTERS

Quarterly finish reviews will be conducted at all producing sites to ensure color accuracy and alignment. This step is the formalized process that ensures our finish process and parameters. It creates:

Continuous accountability
Proactive issue management
Responsibility at every level
Scheduled scrutiny and evolution of our processes, equipment, and results

Additional improvements.

Continued effort with Sherwin-Williams to optimize finish solutions to improve commercial finish solutions in cabinetry.
Recurring schedule for updating finish line standards and Plant Masters to provide proof that improvements are being made.
Enhancing color consistency by upgrading equipment and investing in industry-leading technology.
Establishing a Sherwin-Williams material verification process.